Chill Ice Cream Solutions

What we make · 01

Stick novelties.

Molded bars in 1.5, 2.75 and 3 oz. Single flavors, variety packs and multipacks, at volumes built for regional and national programs.

Start a bar program
Four molded ice cream bars

Three sizes on one line.

1.5 oz
Multipack and variety pack size

Single flavors or mixed packs, at 375,000 per day minimum.

2.75 oz
Standard single-serve retail bar

165,000 per day minimum across 2.75 and 3 oz.

3 oz
Premium single-serve bar

Dairy, non-dairy, fruit and cream bases. [Confirm: coatings, dipped bars, inclusions]

Daily capacity

375,000
1.5 oz molded bars per day, minimum. Longer runs and fewer changeovers raise it.
165,000
2.75 oz and 3 oz molded bars per day, minimum
Kids holding ice cream bars

Who runs bars with us

  • Private label and store brands that need a multipack supplier close to Mid-Atlantic and Northeast distribution.
  • National and legacy brands adding capacity or a second source on the East Coast.
  • Emerging brands launching a novelty line.
  • Schools, foodservice and institutional buyers that need a consistent single-serve bar at volume. [Confirm school-compliant formulations]

Packaging

Each bar is individually wrapped, boxed into multipacks and cased for distribution.

Wrapper and carton artwork is reviewed for compliance before the run. [Owner: pack counts, e.g. 6, 8, 12, 24, and case configurations]

Chill-branded bar wrappers

Process

Five steps from recipe to wrapper.

Full process
  1. 01Discovery. Sizes, flavors, volume, timeline.
  2. 02Recipe and R&D. Formulation and samples until you approve.
  3. 03Pilot run. A test run on the molding line.
  4. 04Production. Automated molding, stick insertion, wrapping and packing.
  5. 05Cold storage and shipping. Held frozen on site and shipped by frozen freight.

Questions

1.5 oz, 2.75 oz and 3 oz molded bars. Ask about other sizes.
Yes. Variety packs are a standard run on the 1.5 oz line. Private label is most of what we do.
The daily capacity is what the line produces. You are never required to buy at that level. Send your volumes and we will tell you if they fit.
Yes, in dairy and non-dairy bases. [Confirm with Chill]
Owings Mills, Maryland, 20 minutes from Baltimore and about an hour from Washington.

Ready to run bars?

Send the size, flavors and volume. We reply within one business day.

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